Designed by Rosanna Ceravolo

 

Designed by Rosanna Ceravolo

Designed by Rosanna Ceravolo

Coming Soon

The Making Of: Bespoke Plan Drawers

Plan Drawer_01

This pair of plan drawers were custom designed for a passionate collector of art. The brief outlined the need for a pair of feature cabinets to store, protect and present the client’s collection of fine prints.

Every surface and edge of this beautiful yet unusual design is curved, making the production of this pair of plan drawers a challenge and labour of love for the craftsmen in the Mortice & Tenon factory.

Plan Drawer_02

The 5-axis CNC machine was an essential tool in the production of these cabinets facilitating the accurate carving of the curved surfaces.

Plan Drawer_03

After modelling the plan drawers on the computer and presenting the drawings to the client for approval, our draftsman sent the CAD files to our CNC machine operator where the digital information is used to carve all six panels accurately and consistently.

Plan Drawer_04

The cabinet begins to take shape.

Plan Drawer_05

All the curved edges of the panels must fit and each panel must be carved with absolute precision. The carcass is assembled to check that the curved edges fit perfectly together.

Plan Drawer_06

This beautiful and highly figured Vavona Burl veneer is extremely fragile and difficult to work with.

Plan Drawer_07

The task of laminating this brittle veneer onto the curved panels is both daunting and pain-staking. The craftsmen must create precise moulds, gigs and patterns to press the smooth, laminated surface.

Plan Drawer_08

Once the surfaces are laminated the drawer fronts are taken back to the CNC bed to be carved and separated.

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The team work together to assemble the carcass.

Plan Drawer_10

All the surfaces are sanded the carcass and drawers are assembled. The plan drawer is now ready for polishing.

Plan Drawer_11

Phil our head-polisher takes the reins.

Plan Drawer_12

The finish of the surface is flawless and the precise book matching of the veneer on the drawer fronts creates a beautiful mirrored pattern that leads the eye along the stunning natural figure in the timber grain.

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